The automotive industry is continuously growing, and it is essential to maintain a clean and safe environment in the automobile coating line. This article discusses the importance of automobile coating line cargo air showers and their benefits.
The automotive industry is continuously growing, and it is essential to maintain a clean and safe environment in the automobile coating line. The coating line's cleanliness is crucial in ensuring the quality of the final product, reducing defects, and increasing efficiency. One of the critical components in maintaining a clean environment is the use of cargo air showers. This article discusses the importance of automobile coating line cargo air showers and their benefits.
China's Ninth Automobile Industry Design Institute design air shower room requirements description.
1, double blowing blowing air, made of cold-rolled steel plate or stainless steel.
2, the floor using grille treatment, the bottom of the stainless steel water receiving plate, including the water inlet and outlet.
3 air shower room into the door for the manual opening and automatic closing or automatic induction switch door.
4, the air shower room for a one-way channel into, next to set the off-duty channel door.
5, the air shower room can be set into a constant temperature automatic electric heating air shower room, to meet the needs of northern users.
6、It can be equipped with access control card management system, which is convenient for workshop personnel to enter and exit management.
7、The painting line is divided into the ground floor gate air shower and the first floor clean area air shower room, the size is customized according to the requirements of the design institute.
Automobile Coating Line Cargo Air Shower control requirements
1) Entering from non-clean area
The outer door is open, the inner door is automatically closed, if the personnel or goods enter the air shower room, at the same time into the air shower centre, after the infrared probe fan will automatically work for a certain period of time, at this time the inner and outer doors are closed fan stop working, buzzer sounded the inner door can be opened, personnel or goods out of the air shower room, the inner door is closed, the whole process is over.
2) Exit from the clean area
The inner door is opened, the outer door is automatically closed, the personnel or goods enter the air shower room, the inner door is closed, the personnel or goods pass through the infrared probe, then the outer door can be opened with a beep, the personnel or goods out of the air shower room, the outer door is closed, the whole process is over.
3) The fan of the air shower room must have the function of automatic time adjustment.
4) Air shower room automatic protection function
When there is a door in the air shower room or the door machine has a fault that cannot be closed, the system automatically withdraws from the interlock function after a certain period of time, and the system automatically restores the interlock function after the two doors are closed.
Automobile Coating Line Cargo Air Shower working principle
The air in the air shower room will be sucked in by the pre-filter and pressed into the static pressure room, and then pressed out by the high efficiency filter in the static pressure room. After the secondary filtration, the clean air will be sprayed out at high speed from the nozzle on the left and right side and the top side of the box, blowing the dust off the surface of the car, and together with the air, it will be sucked into the pre-filter by the fan again, and the dust in the air will be absorbed by the primary and high efficiency filters. The air will be absorbed by the primary and high efficiency filters. The air will then be blown out from the nozzle after the high efficiency filter, and so on, to achieve the purpose of air shower dust removal.
1. Functional requirements
--The soot blowing system has an automatic blowing clean function, which automatically operates on the body when it enters the blowing clean zone.
--The soot blowing system should form a relatively closed space, separated at both ends by an air curtain, and the length of the soot blowing system should be greater than the length of the body sled.
--Air is to be recycled within the soot blowing system and filtered.
-The soot blowing system is designed to facilitate routine cleaning and maintenance.
---The internal nozzle direction can be adjusted.
--Air pressure and wind speed should be above 20 m/s.
2. Additional design conditions
--After the construction is completed it does not affect the maintenance of other peripheral equipment.
--The design and construction of the soot blowing system has no influence on the installation and use of air for spraying on the paint robot.
--No change in the logistics and control of other peripheral equipment after completion of construction
3. Ergonomics of the workstation
3.1 Noise
--Maximum permissible noise level from the equipment: 85 dB at 1000 Hz.
3.2 Safety
--The device should not be aggressive towards the operator, the bodywork.
--Protection measures should be taken for areas where people and products are in danger.
Benefits of Using Automobile Coating Line Cargo Air Showers
Using automobile coating line cargo air showers has numerous benefits, including:
Contamination Control: It ensures that people and objects entering the clean room are free from dust, dirt, and other contaminants, reducing the risk of contamination and improving the quality of the final product.
Increased Efficiency: It reduces the cleaning time required for the clean room, increasing efficiency and productivity.
Employee Safety: It protects the employees from exposure to hazardous materials and harmful particles, ensuring their safety and health.
Cost-Effective: It reduces the cost of maintenance and cleaning required for the clean room, saving time and money.
Compliance: It ensures compliance with regulatory requirements and industry standards.
How to Select the Right Automobile Coating Line Cargo Air Shower?
Selecting the right automobile coating line cargo air shower is essential in ensuring a clean and safe environment. The following factors should be considered when selecting an air shower:
Size: The air shower's size should be suitable for the objects or personnel being cleaned.
Airflow: The airflow rate should be sufficient to remove the contaminants effectively.
Filtration: The air shower should have high-efficiency filters to remove contaminants.
Materials: The materials used should be durable and resistant to chemical and mechanical damage.
Maintenance: The air shower should be easy to maintain and clean.
Installation and Maintenance of Automobile Coating Line Cargo Air Showers
The installation and maintenance of automobile coating line cargo air showers should be done by qualified personnel. The following steps should be followed:
Installation: The air shower should be installed in a suitable location, and the electrical and plumbing connections should be done correctly.
Testing: The air shower should be tested for functionality and efficiency before use.
Cleaning: The air shower should be cleaned regularly to remove any contaminants or particles.
Maintenance: The air shower should be maintained regularly by replacing the filters, checking the electrical connections, and testing for efficiency.
Conclusion
Automobile coating line cargo air showers are crucial components in ensuring a clean and safe environment in the automobile coating line. By removing dust, dirt, and other contaminants from people and objects before entering the clean room, it reduces the risk of contamination, improves the quality of the final product, increases efficiency, and ensures employee safety. Selecting the right air shower and proper installation and maintenance are essential to ensure its effectiveness and longevity. By incorporating automobile coating line cargo air showers into the automotive industry, we can create a cleaner and safer environment, reduce costs, and increase productivity.
FAQs
1. How often should I clean my automobile coating line cargo air shower?
It is recommended to clean your air shower regularly, ideally after every use, to maintain its effectiveness and longevity.
2. Can automobile coating line cargo air showers remove all contaminants?
Air showers can remove most contaminants, including dust, dirt, and other particles. However, they may not be effective against chemical contaminants and gases.
3. What are the benefits of using HEPA filters in automobile coating line cargo air showers?
HEPA filters are highly efficient filters that can remove 99.97% of particles larger than 0.3 microns. Using HEPA filters in air showers ensures that the air is effectively cleaned, reducing the risk of contamination.
4. Can air showers be customized to fit my specific needs?
Yes, air showers can be customized to fit specific needs, including size, airflow rate, and materials used.
5. What are the regulatory requirements for automobile coating line cargo air showers?
The regulatory requirements for automobile coating line cargo air showers may vary by country or region. It is important to consult with local authorities and comply with industry standards and regulations.
